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Related Experiment Video

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Fabrication of Superhydrophobic Metal Surfaces for Anti-Icing Applications
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Dual Component Passive Icephobic Coatings with Micron-Scale Phase-Separated 3D Structures.

Andrew P Nowak1, Adam F Gross1, Elena Sherman1

  • 1HRL Laboratories, LLC, 3011 Malibu Canyon Road, Malibu, California 90265, United States.

ACS Applied Materials & Interfaces
|August 24, 2021
PubMed
Summary

Researchers developed a novel passive icephobic coating using perfluoropolyether (PFPE) and poly(ethylene glycol) (PEG) in a polyurethane elastomer. This advanced coating significantly reduces ice adhesion, offering enhanced performance for industries like aerospace.

Keywords:
fluoropolymericephobicperfluoropolyetherpoly(ethylene glycol)segmented urethane

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Area of Science:

  • Materials Science
  • Surface Chemistry
  • Tribology

Background:

  • Passive icephobic coatings are crucial for industries such as aerospace and energy.
  • Achieving low ice adhesion thresholds (< 20 kPa) requires advanced material strategies.
  • Existing solutions often involve fluids or sacrificial elements, limiting their durability.

Purpose of the Study:

  • To develop a durable, passive icephobic coating with significantly reduced ice adhesion.
  • To investigate the self-segregating microstructure of the coating and its effect on performance.
  • To explore the modularity of the coating system by substituting components.

Main Methods:

  • Combining perfluoropolyether (PFPE) and poly(ethylene glycol) (PEG) in a segmented polyurethane thermoplastic elastomer.
  • Utilizing spray application to create a mechanically tough film.
  • Characterizing the coating's micron-scale segregated 3D morphology with discrete PFPE and continuous PEG phases.
  • Measuring ice adhesion strength (τice) under realistic accretion and centrifugal shedding conditions.

Main Results:

  • The coating exhibited exceptional ice adhesion reduction, up to 1000× lower than aluminum (τice < 1 kPa).
  • A unique segregated 3D microstructure with distinct PFPE and PEG phases was observed.
  • The spray-applied film was solid, mechanically tough, and free of sacrificial elements.
  • The system demonstrated modularity, allowing for component substitution (e.g., PEG/PFPE with poly(tetramethylene oxide)) to study performance drivers.

Conclusions:

  • The developed PFPE-PEG polyurethane coating offers a highly effective passive icephobic solution.
  • The self-segregating microstructure is key to achieving ultra-low ice adhesion.
  • The coating's mechanical robustness and modular design present significant advantages for industrial applications.