Evaluating Orientation Effects on the Fire Reaction Properties of Flax-Polypropylene Composites

In this work, the fire reaction properties of flax-polypropylene (PP) composites were investigated at multiple sample angles both experimentally and numerically under two different heat flux conditions (35 and 50 kW/m²) in the cone calorimeter environment. An innovative testing setup which can accommodate a wide range of angles between 0° and 90° for the sample angle frame was developed to perform cone calorimeter tests at different sample angles. An advanced numerical predictive model based on the finite volume method was developed using the fire dynamics simulator (FDS) to quantify the dependency of ignition and combustion properties with sample angles. The numerical model was validated against experimental data from the cone calorimeter tests. The experimental and numerical analyses were conducted to quantify the effects of sample orientation on the different fire reaction properties i.e., ignition time, ignition temperature, burn time, heat release rate (HRR), critical heat flux, etc. The numerical method was utilised to analyse the mechanisms controlling the effect of heat convection and radiation blockage on the heating process. The study establishes that the sample orientation (with respect to the heat flux normal) has a significant influence on the fire reaction properties of natural fibre composites.