Airborne ultrasound transmission through circular damages in polymer plates

Polymer tanks made of Polypropylene (PP) sub-assemblies are commonly used for their ease of formability, surface and optical quality. The tightness of an assembly is classically assessed by pressurizing the vessel and measuring a pressure drop after a given period. In order to avoid this long and imprecise method, active ultrasound methods can be envisioned, but should be carefully designed in order to derive the proper transducer configurations, frequencies and assess the performances of the method in terms of repeatability and detectability. In this article, a thermoviscous Finite Element Model (FEM) is derived in order to predict the effect of realistic damages on the measured transmitted acoustic field in bonded polymer joints. Three damage scenarios are considered, namely through holes, flat-bottom holes and internal voids that may impair the tightness and durability of a polymer assembly. Numerical results in terms of on-axis sound pressure spectra and directivity diagrams are presented and verified experimentally on a flat panel. These results allow the derivation of design rules for the active inspection of polymer jointed structures.