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A Microfabrication Method of PCL Scaffolds for Tissue Engineering by Simultaneous Two PDMS Molds Replication
Hassan Najafi Sani1, Karen Abrinia1, Nooshin Haghighipour2
1University of Tehran, School of Mechanical Engineering, College of Engineering, Tehran 1417935840, Islamic Republic of Iran.
ACS Biomaterials Science & Engineering
|September 13, 2021
Summary
Tissue engineering scaffolds are crucial for medical advancements. A novel replica molding technique using dual polydimethylsiloxane molds fabricates scaffolds with controlled pore sizes, enhancing cell adhesion but limiting migration.
Area of Science:
- Biomaterials Science
- Tissue Engineering
- Regenerative Medicine
Background:
- Tissue engineering is a vital medical field requiring interdisciplinary collaboration.
- Scaffold quality, including biocompatibility and native ECM functionality, is paramount for tissue regeneration.
- Scaffold fabrication methods influence final tissue properties, with random and designed microporosity being key categories.
Purpose of the Study:
- To introduce and validate a novel replica molding technique for scaffold fabrication.
- To investigate the feasibility of creating complex and simple fiber patterns with controlled spacings and pore sizes.
- To determine the optimal pore size for cell attachment and migration in fabricated scaffolds.
Main Methods:
- A novel soft lithography method using a pair of polydimethylsiloxane (PDMS) molds for replica molding.
- Fabrication involved placing polycaprolactone solution between molds under pressure for controlled solidification and solvent evaporation.
- Analysis of cell attachment and migration in scaffolds with varying pore sizes.
Main Results:
- The novel dual-mold replica molding technique successfully created scaffolds with a warp and woof pattern.
- The method is feasible for fabricating complex and simple fiber patterns with adjustable spacings and pore sizes.
- Smaller pore sizes enhanced cell adhesion but reduced cell migration within the scaffold.
Conclusions:
- The developed dual-mold replica molding technique offers a viable approach for fabricating tissue engineering scaffolds.
- Scaffold pore size is a critical parameter influencing cellular behavior, with a trade-off between adhesion and migration.
- Further research can optimize pore size for specific tissue engineering applications.

