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Updated: Oct 20, 2025

Automatic Laser-based Geometry Capture for Finite Element Analysis of Weld Beads
Published on: July 25, 2025
Comparing full-field data from structural components with complicated geometries
W J R Christian1, A D Dean2, K Dvurecenska1
1School of Engineering, University of Liverpool, Liverpool, UK.
A novel QR factorization algorithm processes irregularly shaped stress and deformation data, improving comparisons by avoiding interpolation for missing data in structural analysis. This method ensures unbiased similarity metrics for diverse datasets.
Area of Science:
- Structural analysis
- Data processing
- Numerical methods
Background:
- Structural analysis often involves irregularly shaped datasets with missing data due to measurement limitations or component geometry.
- Existing decomposition techniques like Chebyshev or Zernike may require data interpolation or warping, potentially biasing comparisons.
- Accurate comparison of stress and deformation fields is crucial for understanding component behavior under various loads.
Purpose of the Study:
- Introduce a new decomposition algorithm based on QR factorization for processing and comparing irregularly shaped stress and deformation data.
- Enable direct comparison of 2D data fields with missing information without interpolation or warping.
- Ensure similarity metrics are not biased by incomplete datasets.
Main Methods:
- Developed a decomposition algorithm utilizing QR factorization.
- Applied the algorithm to compare irregularly shaped 2D stress and deformation datasets.
- Validated the technique on data from finite-element analysis, digital image correlation, and thermoelastic stress analysis.
Main Results:
- The QR factorization-based algorithm effectively processes and compares irregularly shaped datasets with missing data.
- The method avoids interpolation and warping, ensuring comparisons are based solely on available data.
- Successful application demonstrated in impact, modal analysis, and fatigue studies.
Conclusions:
- The new decomposition algorithm provides a robust method for analyzing incomplete structural data.
- The technique offers unbiased similarity metrics, crucial for accurate structural assessment.
- Potential applications span various fields requiring the analysis of complex, irregularly shaped datasets.
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