Data for a simulation of metal cutting with cutting fluid using the Finite-Pointset-Method

Area of Science:

• Manufacturing Engineering
• Computational Mechanics

Background:

• Orthogonal cutting simulations require accurate experimental data for validation.
• The Finite-Pointset-Method (FPM) offers a robust approach for simulating complex material behaviors.
• Previous research has explored metal cutting simulations, but comprehensive data sharing is often limited.

Purpose of the Study:

• To present detailed measurement and simulation data for wet and dry metal cutting.
• To provide the simulation setup and adaptable software for the Finite-Pointset-Method (FPM).
• To enable independent validation and further research in metal cutting simulation.

Main Methods:

• Conducting wet and dry turning experiments to gather process forces and chip morphology data.
• Developing and adapting the MESHFREE software for FPM-based simulations.
• Collaboratively validating the orthogonal cutting simulation model between research institutes.

Main Results:

• Detailed preparation methods for process forces, chip morphology images, and tool rake face contact lengths are documented.
• Experimental and simulation data are published on the Mendeley Data repository.
• Complete simulation model files are also available for replication and further analysis.

Conclusions:

• The published data and models facilitate transparent and reproducible research in metal cutting simulation.
• Open access to simulation data and models promotes further validation and exploration of process parameters.
• This work supports the advancement of computational methods in manufacturing processes.