Practical Limits for Two Fundamental Approaches to Designing Particle Size Distributions to Address a Specific...

It has previously been shown that optimum particle size distributions with a maximum packing fraction can be achieved from a straight line plot of the accumulated sum of particle volume fractions versus the square root of particle size. This study addresses practical limits for two dominant fundamental approaches to designing particle size distributions to address the effect on a specific physical property such as viscosity. The two fundamental approaches to obtain such a straight line would include: the first design approach would be generated utilizing the same initial particle size, Dmin, but by using different ultimate particle sizes, Dmax. The second design approach would be generated where each distribution starts with the same initial particle size, Dmin, and ends with the same ultimate particle size, Dmax. The first design approach is particularly useful to identify the possible slopes available based on the smallest and largest particle sizes available. The second design approach can be utilized to identify the preferred ratio between particles, Z, and the number of different particle sizes, n, to be utilized in the final particle blend. The extensive empirical experimental evaluations of particle size distributions generated by McGeary were then utilized to confirm the limits.