All-silica fiber-optic temperature-depth-salinity sensor based on cascaded EFPIs and FBG for deep sea exploration

Using fusion splicing and hydroxide catalysis bonding (HCB) technology, an all-silica inline fiber-optic sensor with high-pressure survivability, high-resolution salinity measurement capability, and corrosion resistance for deep sea explorations is proposed and experimentally demonstrated. Two extrinsic Fabry-Perot interferometers (EFPIs) and a fiber Bragg grating (FBG) are cascaded in one single-mode fiber (SMF), enabling structural integration of single lead-in fiber and versatility of the sensing probe for temperature, depth, and salinity monitoring. The HCB technology offers a polymer adhesive-free assembly of one open-cavity EFPI for refractive index (RI) (salinity) sensing under normal pressure and temperature (NPT) conditions, showing obvious advantages of strong bonding strength, reliable effectiveness, and no corrosive chemicals requirements. The other EFPI formed by a fused structure is designed for pressure (depth) measurement. The cascading of EFPIs, especially the open-cavity EFPI immersed in water, will result in large light transmission loss and bring challenges to signal interrogation. Graded-index fiber (GIF) micro-collimators and reflective films are added to prevent dramatic degradations of signal intensity and fringe visibility underwater. Thereby, a Fabry-Perot (FP) cavity of several hundreds of microns in length and an open cavity of a thousand microns can be cascaded for underwater applications, effectively enhancing sensitivities and underwater signal readout simultaneously. Results show that the proposed sensor can well operate in the deep-sea pressure range of 0∼2039.43 mH₂O, RI range of 1.33239∼1.36885 RIU, and temperature range of 23∼80 °C, with resolutions of 0.033 MPa, 4.16×10^-7 RIU, and 0.54 °C, respectively. With the multi-parameter measurement capability, all-silica construction, and inline compact structure, the proposed sensor could be a potential candidate for deep sea exploration.