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    Metasurface performance often deviates from simulations due to fabrication errors. This study introduces a new optimization method using probabilistic models to create more robust metasurface designs, improving their real-world applications.

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    Area of Science:

    • Nanophotonics and Metasurface Technology
    • Computational Modeling and Simulation
    • Materials Science and Engineering

    Background:

    • Experimental metasurface performance frequently deviates from numerical predictions.
    • These discrepancies stem from fabrication uncertainties and nanoscale imperfections affecting metasurface building blocks.
    • Understanding efficiency loss due to geometric variations is vital for advancing metasurface applications.

    Purpose of the Study:

    • To develop a novel optimization methodology that incorporates manufacturing errors into metasurface designs.
    • To enhance the robustness and reliability of metasurfaces in practical applications.
    • To reduce the computational cost associated with optimizing metasurface designs.

    Main Methods:

    • Utilizing probabilistic surrogate models for accurate predictions, minimizing the need for extensive numerical simulations.
    • Implementing a new optimization approach to systematically account for fabrication uncertainties.
    • Applying the methodology to optimize a standard beam-steering metasurface composed of cylindrical nanopillars.

    Main Results:

    • The proposed optimization methodology successfully generated a metasurface design.
    • The optimized design demonstrated double the robustness compared to conventionally designed metasurfaces.
    • The use of probabilistic surrogate models significantly reduced the number of required numerical simulations.

    Conclusions:

    • The developed methodology effectively addresses fabrication uncertainties in metasurface design.
    • This approach leads to significantly more robust metasurface designs, enhancing their practical viability.
    • The findings pave the way for more reliable and widely applicable metasurface technologies.