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IoT device fabrication using roll-to-roll printing process.

Thanh Huy Phung1, Anton Nailevich Gafurov1,2, Inyoung Kim3,4

  • 1Department of Printed Electronics, Korea Institute of Machinery and Materials (KIMM), 156 Gajeongbuk-Ro, Yuseong-Gu, Daejeon, 34103, Republic of Korea.

Scientific Reports
|October 8, 2021
PubMed
Summary
This summary is machine-generated.

This study showcases a new roll-to-roll printing method for fabricating Internet of Things (IoT) devices. This efficient process reduces manufacturing time and cost for mass production of connected devices.

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Area of Science:

  • Materials Science
  • Electrical Engineering
  • Manufacturing Technology

Background:

  • The increasing demand for wireless and Internet of Things (IoT) devices in daily life and industry necessitates rapid and cost-effective manufacturing solutions.
  • Current fabrication methods for complex electronic devices often face limitations in terms of speed and scalability for mass production.

Purpose of the Study:

  • To demonstrate the fabrication of an Internet of Things (IoT) device using a scalable roll-to-roll printing process.
  • To reduce device fabrication time and the cost associated with mass production.
  • To develop a fully integrated manufacturing process for multilayer flexible electronics.

Main Methods:

  • Utilized a roll-to-roll screen printing technique to create a four-layer circuit platform.
  • The platform included two conductive layers, an insulating layer with through holes, and a solder resist layer.
  • Applied solder paste printing for the assembly of electrical components, enabling a complete roll-to-roll fabrication.

Main Results:

  • Successfully fabricated a functional IoT device capable of sensor data acquisition, processing, and Bluetooth communication.
  • The roll-to-roll printing process significantly shortened fabrication time compared to traditional methods.
  • Demonstrated the feasibility of mass-producing IoT devices with reduced manufacturing costs.

Conclusions:

  • The developed roll-to-roll printing process offers a viable and efficient method for fabricating complex IoT devices.
  • This fabrication approach has the potential to be extended to other flexible and multilayer electronic applications.
  • The study highlights a significant advancement in the mass production of connected devices for various technological sectors.