Photo-polymerization kinetics of a dental resin at a high temporal resolution

This study: 1) aims to measure with high temporal resolution the intrinsic rate of the degree of conversion (DC) of a dental resin-based composite (RBC) photo-cured at two irradiances; 2) aims to determine the transition time at which the DC rate is maximum; 3) used two different irradiances to measure the shift in transition time; 4) aims to compare transition times measured using DC and shrinkage strain.

Samples (n = 20) 1 mm thick by 10 mm diameter of Filtek One bulk-fill restorative A2 shade (3M Oral Care) were photocured for 20 s with a single emission peak (wavelength centered at 455 nm) light-emitting-diode-based light-curing unit at irradiance levels of 890 mW/cm² and 209 mW/cm², and initial sample temperature of T = 23 °C. The DC was measured in real-time using Attenuated Total Reflection (ATR) FTIR spectroscopy with a sampling rate of 13 DC data points per second. The data were analyzed within a phenomenological autocatalytic model. In addition, the axial shrinkage strain was measured using 3 samples of the RBC with the same outer dimensions and under similar experimental conditions using the bonded disk method and an interferometric technique.

For the 890 mW/cm² and 209 mW/cm² irradiance levels, the DC with time was found to agree with the model enabling the determination of transition times of 0.66 ± 0.05 s and 2.3 ± 0.2 s, and the DC at these times of 5.5 ± 0.2% and 6.4 ± 0.2%. The maximum linear strain rate at 0.76 ± 0.01 s and 1.98 ± 0.02 s for the 890 mW/cm² and 209 mW/cm² irradiance levels, respectively, are within two standard deviations of the corresponding transition times.

At an irradiance level much greater than 1000 mW/cm², the photo-polymerization kinetics of a dental RBC may be too fast to be measured accurately using ATR-FTIR spectroscopy. A viable alternative to monitor the kinetics is through the measurements of the axial shrinkage strain employing the bonded disk method and an interferometric technique.