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A Systematic Approach for Liposome and Lipodisk Preclinical Formulation Development by Microfluidic Technology
Elizabeth S Levy1, Jesse Yu2, Alberto Estevez3
1Small Molecule Pharmaceutical Sciences, Genentech Inc., 1 DNA Way, South San Francisco, California, 94080, USA.
The AAPS Journal
|October 15, 2021
Summary
This study introduces a decision tree to optimize lipid nanoparticle drug delivery systems, improving encapsulation efficiency (EE) for various compounds. It guides efficient formulation development, reducing waste and accelerating preclinical drug development.
Area of Science:
- Drug Delivery and Nanotechnology
- Pharmaceutical Sciences
- Biophysical Chemistry
Background:
- Lipid nanoparticles (LNPs) are crucial for enhancing therapeutic drug performance, but their development, particularly for complex systems like liposomes, is material and time-intensive.
- Optimizing encapsulation efficiency (EE) is vital for the commercial viability of LNP-based therapeutics.
- Existing methods for LNP formulation can be resource-intensive, necessitating more efficient development strategies.
Purpose of the Study:
- To develop a decision tree to guide the optimization of encapsulation efficiency (EE) for liposome and lipodisk formulations.
- To investigate the relationship between compound physicochemical properties (e.g., Log P) and their encapsulation efficiency in different lipid-based drug delivery systems.
- To establish a systematic approach for resourceful formulation development of lipid-based drug delivery systems.
Main Methods:
- Utilized microfluidic techniques for reproducible fabrication of liposome and lipodisk formulations.
- Employed a range of model compounds with diverse physicochemical properties, including varying Log P values.
- Systematically altered drug/lipid (D/L) ratios and polyethylene glycol (PEG) lipid concentrations to assess their impact on EE.
Main Results:
- Higher Log P compounds (e.g., curcumin) showed high EE in liposomes, influenced by D/L ratio.
- Moderate Log P compounds (e.g., cyclosporine A, dexamethasone) exhibited higher EE in lipodisks due to increased PEG lipid content.
- Low Log P compounds (e.g., acyclovir) consistently displayed low EE across tested conditions.
- Curcumin-loaded liposomes and lipodisks demonstrated improved in vivo pharmacokinetic performance in rats compared to conventional formulations.
Conclusions:
- The developed decision tree provides systematic guidance for optimizing EE in lipid-based drug delivery systems.
- Understanding compound physicochemical properties is key to selecting the appropriate LNP formulation (liposome vs. lipodisk) for efficient drug loading.
- This approach facilitates resourceful development, minimizes drug waste, and accelerates preclinical development for industrial compounds.

