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Updated: Oct 16, 2025

Intratracheal Administration of Dry Powder Formulation in Mice
Published on: July 25, 2020
Surface energy considerations in ternary powder blends for inhalation
Nicholas Bungert1, Mirjam Kobler2, Regina Scherließ1
1Department of Pharmaceutics and Biopharmaceutics, Kiel University, Grasweg 9a, 24118 Kiel, Germany.
Optimizing dry powder inhaler (DPI) formulations involves understanding fine excipient properties. This study shows that fine lactose surface energy significantly impacts aerodynamic performance, more than carrier properties, for efficient respiratory drug delivery.
Area of Science:
- Pharmaceutical Technology
- Materials Science
- Respiratory Drug Delivery
Background:
- Dry powder inhalers (DPIs) require optimized formulations for efficient respiratory drug delivery.
- Carrier-based blends often lack optimal efficiency, necessitating research into fine excipient roles.
- Understanding the solid-state characteristics of excipients is key to improving DPI performance.
Purpose of the Study:
- To compare the surface energies of different lactose fines.
- To evaluate the influence of these surface energies on the aerodynamic performance of ternary DPI blends.
- To determine the relative importance of fine excipient properties versus carrier properties in DPI formulations.
Main Methods:
- Characterization of five different fine lactose qualities based on surface energy, particle size, moisture content, and chemical composition.
- Formulation of ternary blends using these lactose fines and a drug substance.
- Assessment of the aerodynamic performance of the formulated DPI blends.
- Comparison of fine lactose properties and carrier properties regarding their impact on blend performance.
Main Results:
- Lactose fines exhibited distinct surface energies despite comparable particle size, moisture, and composition.
- Surface energy of fines was found to be a crucial factor influencing the adhesion properties and aerodynamic performance of ternary blends.
- The properties of the lactose carrier had a negligible impact when extrinsic fines demonstrated strong drug-excipient interactions.
Conclusions:
- Fine excipient surface energy is a critical determinant of aerodynamic performance in DPIs.
- Optimizing fine excipient properties, particularly surface energy and adhesion, is essential for enhancing DPI efficiency.
- Drug-excipient interactions mediated by fine excipients play a more significant role than carrier properties in formulation performance.
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