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3D Printed Embedded Metamaterials.

Kun Peng Zhang1, Yan Fei Liao1, Bin Qiu1

  • 1Department of Mechanical and Electrical Engineering, School of Aerospace Engineering, Xiamen University, Xiamen, 361102, China.

Small (Weinheim an Der Bergstrasse, Germany)
|October 21, 2021
PubMed
Summary
This summary is machine-generated.

This study introduces a novel 3D printing method for fabricating complex metamaterials. The advanced technique simplifies the production of conformal metamaterials, expanding their potential applications.

Keywords:
3D printingconformal structuresembedded featuresliquid metalsmetamaterials

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Area of Science:

  • Materials Science
  • Nanotechnology
  • Electromagnetics

Background:

  • Manufacturing 3D and conformal metamaterials presents significant fabrication challenges.
  • Existing methods for producing complex metamaterial structures are often time-consuming and costly.
  • Achieving integrated macro-micro structures with embedded functional elements is difficult.

Purpose of the Study:

  • To develop a robust and flexible method for fabricating advanced 3D and conformal metamaterials.
  • To overcome the limitations of conventional manufacturing techniques for metamaterials.
  • To demonstrate the capability of the proposed method in producing diverse metamaterial designs.

Main Methods:

  • Utilizing projection micro-stereolithography 3D printing combined with a liquid metal filling technique.
  • Fabricating three distinct metamaterial types: 3D orthogonal split-ring resonator, bionic compound eye conformal, and hemispherical moth-eye broadband conformal metamaterials.
  • Optimizing filling channel layout and applying polydimethylsiloxane coating for surface smoothing.

Main Results:

  • Successfully fabricated complex 3D and conformal metamaterials with embedded features protecting the metal resonance layer.
  • Demonstrated improved transmission performance through optimized design and post-treatment processes.
  • Experimental validation using terahertz time-domain spectroscopy confirmed the effectiveness of the fabricated metamaterials.

Conclusions:

  • The proposed fabrication method significantly simplifies the manufacturing of complex metamaterial structures.
  • This approach expands the application range of metamaterials by enabling easier production of intricate designs.
  • The technique offers a robust and flexible solution for advanced metamaterial fabrication.