Alignment-Free Wireless Charging of Smart Garments with Embroidered Coils

Wireless power transfer (WPT) technologies have been adopted by many products. The capability of charging multiple devices and the design flexibility of charging coils make WPT a good solution for charging smart garments. The use of an embroidered receiver (RX) coil makes the smart garment more breathable and comfortable than using a flexible printed circuit board (FPCB). In order to charge smart garments as part of normal daily routines, two types of wireless-charging systems operating at 400 kHz have been designed. The one-to-one hanger system is desired to have a constant charging current despite misalignment so that users do not need to pay much attention when they hang the garment. For the one-to-multiple-drawer system, the power delivery ability must not change with multiple garments. Additionally, the system should be able to charge folded garments in most of the folding scenarios. This paper analyses the two WPT systems for charging smart garments and provides design approaches to meet the abovementioned goals. The wireless-charging hanger is able to charge a smart garment over a coupling variance kmaxkmin=2 with only 21% charging current variation. The wireless-charging drawer is able to charge a smart garment with at least 20 mA under most folding scenarios and three garments with stable power delivery ability.