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Testing and Modelling of Elastomeric Element for an Embedded Rail System.

Qianqian Li1, Roberto Corradi1, Egidio Di Gialleonardo1

  • 1Department of Mechanical Engineering, Politecnico di Milano, Via La Masa 1, 20156 Milan, Italy.

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Summary

Accurate modeling of elastomeric rail fasteners is crucial for train-track dynamics. A modified non-linear Zener model captures frequency and preload effects, improving simulation accuracy for dynamic interactions.

Keywords:
elastomeric materialembedded rail systemfrequency-dependent dampingmacro-mechanical modelling of dampingpreload-dependent damping

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Area of Science:

  • Railway Engineering
  • Materials Science
  • Mechanical Vibrations

Background:

  • Accurate simulation of train-track dynamic interaction requires precise modelling of elastomeric components.
  • Existing models may not fully capture the frequency and preload dependencies of stiffness and damping in rail fasteners.
  • Understanding these dynamic properties is vital for addressing issues like rail deflection, force transmission, and short pitch corrugation.

Purpose of the Study:

  • To develop and validate a modified non-linear Zener model for elastomeric rail fasteners.
  • To represent the frequency- and preload-dependent stiffness and damping characteristics of the elastomeric material.
  • To improve the simulation accuracy of train-track dynamic interactions.

Main Methods:

  • Experimental characterization of elastomeric element stiffness and damping using force-controlled mono-harmonic tests at various frequencies and static preloads.
  • Development of a laboratory test setup addressing sensitivity and frequency response.
  • Identification of non-linear Zener model parameters based on experimental data.
  • Validation of the model through comparison of simulated and measured reaction forces.

Main Results:

  • The identified non-linear Zener model accurately reproduces the frequency- and preload-dependent dynamic properties of the elastomeric material.
  • Experimental data confirmed the model's ability to predict the dynamic behavior of the elastomeric element.
  • Time domain simulations showed the significant impact of the modelled dynamic properties on the system's transient and steady-state response.

Conclusions:

  • The modified non-linear Zener model provides a reliable representation of elastomeric rail fastener behavior under varying conditions.
  • Accurate modelling of frequency- and preload-dependent properties is essential for precise train-track dynamic simulations.
  • The validated model enhances the prediction of system responses, particularly when diverse frequency contributions are present.