Minimized thermal expansion mismatch of cobalt-based perovskite air electrodes for solid oxide cells

The mismatch of thermal expansion coefficients (TECs) between cobalt-containing perovskite air electrodes and electrolytes is a great challenge for the development of thermo-mechanically durable solid oxide cells (SOCs). In this work, we propose a facile design principle to directly grow highly dispersed Co reactive sites onto ion-conducting scaffolds and confine the dimension of active centres within nanoscale. As a representative, the Co-socketed BaCe_0.7Zr_0.2Y_0.1O_3- perovskite (denoted as R-BCZY-Co) was constructed via a consecutive sol-gel and in situ exsolution approach. Combined XRD, H₂-TPR, SEM and TEM results confirm the emergence of Co nanoparticles on a BCZY matrix without the segregation of a secondary Co-rich phase. The symmetric half-cell measurement suggests that R-BCZY-Co air electrode with the optimal Co content of 10 mol% exhibits a 7-fold promoted oxygen activation performance with a polarization resistance of ∼0.17 Ω cm² at 750 °C. The TEC mismatch between fabricated R-BCZY-Co electrodes and BCZY electrolytes is minimized down to only ∼11.4%, which is significantly lower than that of other representative counterparts. Moreover, the detailed XPS result proves that the architecture of exsolved Co on BCZY possesses a higher concentration of surface oxygen vacancy, which further benefits the kinetics of ion diffusion and oxygen absorption.