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Published on: February 3, 2023
Increasing Drug Loading of Weakly Acidic Telmisartan in Amorphous Solid Dispersions through pH Modification during
Stephen A Thompson1, Daniel A Davis1, Chaeho Moon1
1Division of Molecular Pharmaceutics and Drug Delivery, The University of Texas at Austin College of Pharmacy, Austin, Texas 78712, United States.
Maximizing drug loading in amorphous solid dispersions (ASDs) reduces pill burden. Incorporating bases during hot-melt extrusion (HME) significantly increased telmisartan loading in ASDs without impacting dissolution.
Area of Science:
- Pharmaceutical Technology
- Drug Delivery Systems
- Materials Science
Background:
- High pill burden from oral medications impacts patient adherence and health outcomes.
- Maximizing active pharmaceutical ingredient (API) loading in oral dosage forms is crucial for reducing pill burden.
- Poorly water-soluble APIs present challenges for high drug loading in amorphous solid dispersions (ASDs) without compromising performance.
Purpose of the Study:
- To develop a strategy for maximizing the drug loading of pH-dependent APIs in ASDs via hot-melt extrusion (HME).
- To investigate the effect of incorporating bases on telmisartan drug loading and dissolution performance in ASDs.
- To assess the stability of the polymer (Soluplus) when extruded with bases.
Main Methods:
- Amorphous solid dispersions (ASDs) of telmisartan and Soluplus were prepared using hot-melt extrusion (HME) with varying concentrations of bases.
- Drug loading and physical form (amorphous vs. crystalline) were analyzed.
- Dissolution testing was performed in biorelevant media.
- Solid-state nuclear magnetic resonance (ssNMR) was used to evaluate polymer stability.
Main Results:
- Without added bases, maximum telmisartan loading in ASDs was limited to 5% before crystallization.
- Incorporating strong bases (NaOH or KOH) enabled amorphous telmisartan loading up to 50% via HME.
- Dissolution testing showed maintained supersaturation for at least 20 hours with a 50% telmisartan ASD.
- ssNMR indicated NaOH caused Soluplus degradation via hydrolysis, while KOH did not.
Conclusions:
- Incorporating bases effectively increases the drug loading of pH-dependent APIs like telmisartan in ASDs produced by HME.
- This strategy enhances drug loading without compromising dissolution performance, offering a solution to reduce pill burden.
- Careful selection of bases is necessary, as some, like NaOH, can lead to polymer degradation.
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