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Three Dimensionally Printed Versus Conventional Casts in Pediatric Wrist Fractures
Hope E Skibicki1, Brian M Katt2, Kevin Lutsky3
1Orthopedic Surgery, Rowan University School of Osteopathic Medicine, Stratford, USA.
Cureus
|December 6, 2021
Summary
Three-dimensional (3D) printed casts offer improved patient satisfaction and comparable radiographic outcomes for wrist and forearm fractures compared to traditional fiberglass casts. These advanced orthoses enhance comfort and ease of care.
Area of Science:
- Orthopedic biomaterials
- Digital fabrication in medicine
- Pediatric fracture management
Background:
- Advancements in biomaterials have led to alternatives like 3D-printed orthotics.
- There is limited clinical experience reported for 3D-printed orthoses.
Purpose of the Study:
- To compare radiographic outcomes and patient satisfaction between conventional and 3D-printed casts for acute wrist/forearm fractures.
- To evaluate the efficacy and patient experience of 3D-printed orthoses in pediatric fracture care.
Main Methods:
- Randomized trial involving 23 pediatric patients (8-18 years) with nondisplaced wrist/forearm fractures.
- Comparison of outcomes including X-ray alignment, healing, cast fit, skin condition, ease of care, and patient satisfaction.
- Two treatment groups: conventional fiberglass cast versus 3D-printed orthosis.
Main Results:
- Excellent radiographic healing rates (91% for 3D, 92% for conventional) and full healing (100% for 3D, 92% for conventional).
- No significant difference in skin irritation reported by blinded hand therapists.
- Patients reported significantly better comfort, satisfaction, and ease of care with 3D casts (p<0.05).
Conclusions:
- 3D-printed orthoses provide a viable alternative to conventional casts for pediatric upper extremity fractures.
- These novel orthoses demonstrate potential for enhancing patient experience and comfort during immobilization.
- 3D orthoses ensure appropriate fracture immobilization while improving patient-reported outcomes.

