Simulation investigation on marine exhaust gas SO₂ absorption by seawater scrubbing

Ships have become an important source of SO₂ emission in coastal areas with the rapid development of maritime transport. It is of great significance to develop a marine scrubber for reducing SO₂ emission of ships. In this study, numerical simulation of a full-scale marine spray scrubber is conducted to investigate two-phase flow pattern and SO₂ absorption process in the scrubber. A desulfurization model based on seawater absorbent is coupled into the simulation, which considers the mass transfer between phases and seawater aqueous phase chemistry simultaneously. A distribution ring is introduced in the scrubber to enhance the desulfurization performance of the scrubber. The result of simulation shows that the distribution ring can optimize effectively the distribution of gas-liquid phases and enhance the SO₂ absorption. Under vertical condition, the desulfurization efficiency could be promoted approximate 6% after installing a distribution ring. The inclined condition resulting from the ship swinging could lead to the uneven distribution of droplets and an obvious decrease (8.7%) of desulfurization efficiency, whereas the desulfurization performance of the scrubber could be ensured with a distribution ring installed even under an inclined condition. Finally, a spray scrubber design scheme has been developed and successfully applied in the exhaust gas cleaning system (EGCS) of a container ship. Test result shows the outlet average value of SO₂/CO₂ can be reduced to 3.55. Meanwhile, the consistency of test data and calculation result indicates the applicability of the numerical model established for the simulation and optimization of the scrubber in industrial applications also.Implications: EGCS is an effective method to reduce SO₂ emission of marine industry. However, different from a land desulfurization tower, the application of a spray scrubber in EGCS faces more problems due to the different application scenarios and complex sea conditions (inclined condition resulting from ships swinging and so on) during sailing. In this work, a numerical model capable of investigating physical and chemical phenomena in the scrubber simultaneously is established, which can produce a great amount of data for the operation instruction of EGCS and the design and optimization of the marine spray scrubber. The distribution ring is introduced in the marine spray scrubber to intensify the SO₂ absorption and enhance the desulfurization performance of the scrubber under different working conditions.