Investigation of the Size Effects on the Elongation of Ti-2.5Al-1.5Mn Foils with Digital Image Correlation Method

The increasing demand for parts with a large specific surface area such as fuel panels has put forward higher requirements for the plasticity of foils. However, the deformation characteristics of foils is hard to be illustrated in-depth due to their very short deformation process. In this paper, the digital image correlation method was applied to investigate the influence of size effect on the elongation of Ti-2.5Al-1.5Mn foils. The results showed that the elongation of Ti-2.5Al-1.5Mn foils increased with the decrease in the ratio of thickness-to-grain diameter (t/d value). Then, the macro deformation distribution of foils was analyzed, combined with their microstructure characteristics, and it was found that the increasing influence of individual grain heterogeneity leads to the earlier formation of a concentrated deformation zone, which changes the deformation mode of foils. The concentrated deformation increases with the decrease in t/d value, thus dominating the trend of the foil elongation. Furthermore, the homogeneous deformation and concentrated deformation can be divided into two different zones by a certain critical t/d value. These results provide a basis for understanding and further exploration of the deformation behavior of titanium foils.