Swelling-based preparation of polypropylene nanocomposite with non-functionalized cellulose nanofibrils

Dispersion of nanofillers in a polymer matrix is one of the most important steps in preparing polymer nanocomposites. However, hydrophobic polymers and hydrophilic nanofillers are intrinsically incompatible, making it difficult to mix them homogeneously. Here, we propose the swelling-based particle adsorption method (SPA) providing a simple route to disperse cellulose nanofibrils (CNFs) within incompatible polypropylene (PP) matrix without surface functionalization of CNFs. The SPA enables CNFs to adsorb onto the surface of PP particles using a small amount of solvent. PP/CNFs composite films fabricated from the SPA showed increased Young's modulus by 80%, which agrees well with a theoretical prediction proving nano-dispersed. Furthermore, simply mixing a bit of polypropylene-graft-maleic anhydride can improve the tensile strength by 30% and the elongation at break by 10-fold than that of PP/CNFs composites. The SPA can be universally applied to any incompatible polymer-nanofiller pairs for the fabrication of nanocomposite materials.