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A Method and Device for Automated Grinding of Small Ceramic Elements.

Wojciech Kacalak1, Dariusz Lipiński1, Filip Szafraniec1

  • 1Faculty of Mechanical Engineering, Koszalin University of Technology, Racławicka 15, 75-620 Koszalin, Poland.

Materials (Basel, Switzerland)
|December 24, 2021
PubMed
Summary

This study presents an automated grinding method for small ceramic elements using a hyperboloid wheel. The innovative approach ensures efficient machining of nonmagnetic materials, improving precision and throughput.

Keywords:
automationceramicsgrindingmodelingoptimization

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Area of Science:

  • Materials Science
  • Manufacturing Engineering

Background:

  • Automating the machining of small, low-height, nonmagnetic ceramic elements presents significant challenges.
  • Existing methods often lack the precision and efficiency required for mass production.

Purpose of the Study:

  • To develop and describe an automated method for grinding small ceramic elements.
  • To solve the problem of automating the machining process for these specific materials and dimensions.

Main Methods:

  • Utilized a hyperboloid grinding wheel with an inclined axis for an extended grinding zone and automatic workpiece clamping.
  • Implemented sequential processing through multiple machining zones with a division of material allowance.
  • Employed innovative aggregate grinding wheels with diamond abrasive grains in a metal-resin bond.

Main Results:

  • Achieved automation of the grinding process for small ceramic elements.
  • Demonstrated high grinding efficiency and durability of grinding wheels (64 hours, enabling machining of 76,000 elements).
  • The aggregate grinding wheels provided effective material removal and workpiece retention.

Conclusions:

  • The developed automated method successfully addresses the challenges of grinding small ceramic elements.
  • The use of innovative aggregate grinding wheels and a specific machine setup enhances efficiency and durability.