Effect of Needle Heating on the Sewing of Medical Textiles

Medical textiles, such as gowns, scrubs, and even disposable uniforms, are all stitched by sewing machines. These garments are mostly made from polypropylene (PP) and polyester due to their durability, antibacterial performance, and functionality. Demand for these garments has significantly risen in the last few years, and sewing machines are able to stitch at extremely high speeds. However, higher sewing speeds can cause burnt spots on the fabric, lower seam strength, and a decrease in production due to thread breakage. In this paper, I have deeply discussed how medical textiles lose their strength and functionality due to higher sewing speeds; this problem is often neglected due to high production demands. This research is based on PP medical gowns, stitched with polyester (PET) threads, sewn at different speeds. The experimental work is also followed by a theoretical explanation of needle heating during the stitching of medical textiles.