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Updated: Oct 8, 2025

Plasma Polishing as a New Polishing Option to Reduce the Surface Roughness of Porous Titanium Alloy for 3D Printing
Published on: April 28, 2023
Wettability and in-vitro study of titanium surface profiling prepared by electrolytic plasma processing
Wisanu Boonrawd1, Kamal R Awad1,2, Venu Varanasi1,2
1Department of Materials Science and Engineering, The University of Texas at Arlington, Arlington, TX 76019, USA.
Abstract:
Electrolytic plasma processing (EPP) was used to create hydrophilic surface profiles on titanium. The wettability, surface morphology characteristics and chemical composition of the treated samples were studied as a function of EPP processing parameters. The EPP profiled surfaces comprised of a characteristic "hills and valleys" morphology because of continuous surface melting and freezing cycles. A bimodal surface profile was produced with 2-3 μm height hills and valleys with nano-roughness (≤200 nm). The produced profile resulted in a significant contact angle decrease (from 38.7° to 5.4°). Ratios of actual surface area to projection area (r) and fraction of solid surface remaining dry (φ) were obtained from profilometry. The surface characteristics and large r values produced by EPP were able to induce hemi-wicking. Hence, EPP produced superhydrophilic surfaces on Ti. The bioactivity of EPP treated Ti was evaluated using cell free and MC3T3 cells in-vitro studies. The treated Ti surface significantly increased the bioactivity and formed stoichiometric hydroxyapatite after immersion in a bone cell culture medium for 21 days. Cells' attachment and proliferation studies indicated that EPP treated surface significantly enhances the cells' adhesion and growth after 24 and 48 h compared to the untreated surface. The results show that Ti surface profiling by EPP constitutes a promising method to potentially improve bone implant bonding.

