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RETRACTED ARTICLE: Remanufacturing oriented multilayer cladding morphology prediction using a new second order

Zisheng Wang1, Xingyu Jiang1, Guozhe Yang2

  • 1Shenyang University of Technology, No.111, Shenliao West Road, Tiexi District, Shenyang, People's Republic of China.

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Summary
This summary is machine-generated.

This study develops a predictive model for laser cladding geometry, analyzing process parameters like laser power and scanning speed. The model accurately forecasts multilayer cladding profiles, crucial for efficient metal part remanufacturing.

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Area of Science:

  • Materials Science
  • Manufacturing Engineering
  • Surface Engineering

Background:

  • Laser cladding is vital for metal part remanufacturing due to its superior coating properties.
  • Complex multilayer structures and unpredictable cross-sections in laser cladding pose quality assurance challenges.

Purpose of the Study:

  • To analyze the relationship between laser cladding parameters (power, speed, feed rate) and cladding geometry.
  • To develop a predictive model for single-track and multilayer cladding cross-sectional morphology.
  • To provide theoretical and experimental insights for laser remanufacturing applications.

Main Methods:

  • Established a process-dimension model for single-track melting layers.
  • Developed parabolic fitting and analytical models for cross-sectional profiles and planar lap effects.
  • Validated the model using laser cladding experiments with 304 powder.

Main Results:

  • The study revealed intrinsic laws governing laser cladding process parameters and morphology.
  • A predictive model for multilayer cladding geometry was successfully derived.
  • Experimental validation showed low average relative errors (5.18% for height, 1.53% for width).

Conclusions:

  • The developed model accurately predicts multilayer laser cladding cross-sectional shapes.
  • This research offers valuable experimental data and theoretical prediction methods for laser remanufacturing.
  • The findings enhance quality assurance in laser cladding processes for used parts.