Engineering Commercial TiO₂ Powder into Tailored Beads for Efficient Water Purification

In this study, efficient commercial photocatalyst (Degussa P25) nanoparticles were effectively dispersed and stabilized in alginate, a metal binding biopolymer. Taking advantage of alginate's superior metal chelating properties, copper nanoparticle-decorated photocatalysts were developed after a pyrolytic or calcination-sintering procedure, yielding ceramic beads with enhanced photocatalytic and mechanical properties, excellent resistance to attrition, and optimized handling compared to powdered photocatalysts. The morphological and structural characteristics were studied using LN₂ porosimetry, SEM, and XRD. The abatement of an organic pollutant (Methyl Orange, MO) was explored in the dark and under UV irradiation via batch experiments. The final properties of the photocatalytic beads were defined by both the synthesis procedure and the heat treatment conditions, allowing for their further optimization. It was found that the pyrolytic carbon residuals enabled the adhesion of the TiO₂ nanoparticles, acting as binder, and increased the MO adsorption capacity, leading to increased local concentration in the photocatalyst vicinity. Well dispersed Cu nanoparticles were also found to enhance photocatalytic activity. The prepared photocatalysts exhibited increased MO adsorption capacity (up to 3.0 mg/g) and also high photocatalytic efficiency of about 50% MO removal from water solutions, reaching an overall MO rejection of about 80%, at short contact times (3 h). Finally, the prepared photocatalysts kept their efficiency for at least four successive photocatalytic cycles.