Electrospinning of Fibrous Layers Containing an Antibacterial Chlorhexidine/Kaolinite Composite

The aim of this study was to prepare self-supporting homogeneous nano/microfibrous layers with a content of the clay mineral kaolinite and kaolinite modified with the antibacterial agent chlorhexidine (CH). Fibers were made of hydrophobic polymers-polyurethane and polycaprolactone. Polymer suspensions for electrospinning contained 2, 5, and 8 wt % (relative to the total weight of the suspension) of kaolinite or CH/kaolinite and were electrospun using 4SPIN LAB. The morphology of prepared fibrous layers was characterized using scanning electron microscopy; energy-dispersive X-ray spectroscopy mapping and Raman spectroscopy were used to confirm the presence and distribution of kaolinite in the layers. Fiber diameters decreased after adding kaolinite or CH/kaolinite and ranged from 600 nm to 5 μm. Antibacterial CH was found in kaolinite itself as well as separately in the fibers (result of imperfect bonding of CH onto the surface of kaolinite). The encapsulation efficiency of all samples exceeded 64%, and the highest efficiency was observed in samples with 2 wt % CH/kaolinite. Samples containing CH exhibited good antibacterial activity against Staphylococcus aureus, and the effectiveness of which was affected by the concentration of the antibacterial agent. The release of CH was very slow, and there was no initial burst release. Overall, no more than 5% of the CH was released over a course of 168 h. The Korsmeyer-Peppas model revealed that CH is released by a diffusion mechanism.