Palladium Nanosheet-Based Dual Gas Sensors for Sensitive Room-Temperature Hydrogen and Carbon Monoxide Detection

Palladium has long been explored for use in gas sensors because of its excellent catalytic properties and its unique property of forming hydrides in the presence of H₂. However, pure Pd-based sensors usually suffer from low response and a relatively high limit of detection. Palladium nanosheets (PdNS) are of particular interest for gas sensing applications due to their high surface area and excellent electrical conductivity. Here, we demonstrate the design and fabrication of low-cost PdNS-based dual gas sensors for room-temperature detection of H₂ and CO over a wide concentration range. We fabricated sensors using multiwalled carbon nanotube@PdNS (MWCNT@PdNS) composites and compared their performance against pure PdNS devices for hydrogen sensing based on electrical resistive response. Devices using PdNS alone had a response and response time of 0.4% and 50 s, respectively, to 1% H₂ in air. MWCNT@PdNS (1:5 mass ratio) showed enhanced performance at a lower hydrogen concentration with a limit of detection (LOD_H of 5 ppm. Nearly an order of magnitude increase in response was observed on increasing the amount of MWCNT to 50 mass % in the nanocomposite, but the response fell off at low H₂ concentration. Overall, these PdNS-based sensors were found to show good repeatability, stability, and performance under humid conditions. Their response was selective for H₂versus CH₄, CO₂, and NH₃; the response to CO was comparable in magnitude but opposite in sign to the response to H₂. Upon simultaneous exposure to equal concentrations (10 ppm each) of H₂ and CO, the response to CO was dominant. The PdNS showed high sensitivity to CO, detecting as little as 1 ppm CO in air at room temperature. The sensitivity to CO could be used either in a stand-alone room-temperature CO detector, where H₂ is known not to be present, or in combination with CO and combustible gas detectors to distinguish H₂ from other combustible gases.