Magnetic Induction Assisted Heating Technique in Hydrothermal Zeolite Synthesis

The magnetic induction assisted technique is an alternative heating method for hydrothermal zeolite synthesis with a higher heat-transfer rate than that of the conventional convection oil bath technique. The research demonstrates, for the first time, the application of the magnetic induction heating technique with direct surface contact for zeolite synthesis. The magnetic induction enables direct contact between the heat source and the reactor, thereby bypassing the resistance of the heating medium layer. A comparative heat-transfer analysis between the two methods shows the higher heat-transfer rate by the magnetic induction heating technique is due to (1) eight-time higher overall heat-transfer coefficient, attributed to the absence of the resistance of the heating medium layer and (2) the higher temperature difference between the heating source and the zeolite gel. Thereby, this heating technique shows promise for application in the large-scale synthesis of zeolites due to its associated efficient heat transfer. Thus, it can provide more flexibility to the synthesis method under the non-stirred condition, which can create possibilities for the successful large-scale synthesis of a broad range of zeolites.