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Updated: Oct 4, 2025

Author Spotlight: Advancements in CAR-T Cell Manufacturing and Gene Therapy Production
Published on: August 18, 2023
Accelerating clinical-scale production of BCMA CAR T cells with defined maturation stages
Jara J Joedicke1, Ulrich Großkinsky1, Kerstin Gerlach1
1Department of Translational Tumorimmunology, Max-Delbrück-Center for Molecular Medicine, 13125 Berlin, Germany.
Abstract:
The advent of CAR T cells targeting CD19 or BCMA on B cell neoplasm demonstrated remarkable efficacy, but rapid relapses and primary refractoriness remains challenging. A leading cause of CAR T cell failure is their lack of expansion and limited persistence. Long-lived, self-renewing multipotent T memory stem cells (TSCM) and T central memory cells (TCM) likely sustain superior tumor regression, but their low frequencies in blood from cancer patients impose a major hurdle for clinical CAR T production. We designed a clinically compliant protocol for generating BCMA CAR T cells starting with increased TSCM/TCM cell input. A CliniMACS Prodigy process was combined with flow cytometry-based enrichment of CD62L+CD95+ T cells. Although starting with only 15% of standard T cell input, the selected TSCM/TCM material was efficiently activated and transduced with a BCMA CAR-encoding retrovirus. Cultivation in the presence of IL-7/IL-15 enabled the harvest of CAR T cells containing an increased CD4+ TSCM fraction and 70% TSCM cells amongst CD8+. Strong cell proliferation yielded cell numbers sufficient for clinical application, while effector functions were maintained. Together, adaptation of a standard CliniMACS Prodigy protocol to low input numbers resulted in efficient retroviral transduction with a high CAR T cell yield.
Insights
Generating CAR T-cells for cancer therapy can be improved by enriching for specific T-cell subsets. This study optimized a protocol using T memory stem cells (T_SCM) and T central memory cells (T_CM) for enhanced CAR T-cell production.
Area of Science:
- Immunotherapy
- Cellular Therapy
- Oncology
Background:
- CAR T-cell therapy shows promise for B cell neoplasms but faces challenges like relapse and limited persistence.
- CAR T-cell failure is often due to insufficient expansion and persistence.
- Long-lived T memory stem cells (T_SCM) and T central memory cells (T_CM) are crucial for sustained tumor regression but are scarce in patient samples.
Purpose of the Study:
- To develop a clinically compliant protocol for generating BCMA CAR T-cells with enhanced T_SCM and T_CM cell input.
- To overcome the hurdle of low T_SCM/T_CM frequencies in patient-derived T-cells for CAR T production.
Main Methods:
- A CliniMACS Prodigy process was combined with flow cytometry to enrich for CD62L+CD95+ T-cells (T_SCM/T_CM).
- Selected T_SCM/T_CM cells were activated and transduced with a BCMA CAR-encoding retrovirus.
- Cells were cultured with IL-7/IL-15 to promote expansion and persistence.
Main Results:
- Efficient activation and retroviral transduction were achieved even with reduced T-cell input (15% of standard).
- The harvested CAR T-cells showed an increased CD4+ T_SCM fraction and 70% T_SCM cells among CD8+ T-cells.
- Sufficient cell numbers for clinical application were obtained with maintained effector functions.
Conclusions:
- Adapting a standard CliniMACS Prodigy protocol for low T_SCM/T_CM input enables efficient retroviral transduction.
- This optimized protocol results in a high yield of CAR T-cells with a favorable memory phenotype, addressing key limitations in CAR T-cell therapy.
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