Pd/silicalite-1: An highly active catalyst for the oxidative removal of toluene

Catalytic combustion is thought as an efficient and economic pathway to remove volatile organic compounds, and its critical issue is the development of high-performance catalytic materials. In this work, we used the in situ synthesis method to prepare the silicalite-1 (S-1)-supported Pd nanoparticles (NPs). It is found that the as-prepared catalysts displayed a hexagonal prism morphology and a surface area of 390-440 m²/g. The sample (0.28Pd/S-1-H) derived after reduction at 500°C in 10 vol% H₂ showed the best catalytic activity for toluene combustion (T_50% = 180°C and T_90% = 189°C at a space velocity of 40,000 mL/(g·hr), turnover frequency (TOF_Pd) at 160°C = 3.46 × 10^-3 sec^-1, and specific reaction rate at 160°C = 63.8 µmol/(g_Pd·sec)), with the apparent activation energy (41 kJ/mol) obtained over the best-performing 0.28Pd/S-1-H sample being much lower than those (51-70 kJ/mol) obtained over the other samples (0.28Pd/S-1-A derived from calcination at 500°C in air, 0.26Pd/S-1-im derived from the impregnation route, and 0.27Pd/ZSM-5-H prepared after reduction at 500°C in 10 vol% H₂). Furthermore, the 0.28Pd/S-1-H sample possessed good thermal stability and its partial deactivation due to CO₂ or H₂O introduction was reversible, but SO₂ addition resulted in an irreversible deactivation. The possible pathways of toluene oxidation over 0.28Pd/S-1-H was toluene → p-methylbenzoquinone → maleic anhydride, benzoic acid, benzaldehyde → carbon dioxide and water. We conclude that the good dispersion of Pd NPs, high adsorption oxygen species concentration, large toluene adsorption capacity, strong acidity, and more Pd⁰ species were responsible for the good catalytic performance of 0.28Pd/S-1-H.