Durability and Performance of Encapsulant Films for Bifacial Heterojunction Photovoltaic Modules

Energy recovery from renewable sources is a very attractive, and sometimes, challenging issue. To recover solar energy, the production of photovoltaic (PV) modules becomes a prosperous industrial certainty. An important material in PV modules production and correct functioning is the encapsulant material and it must have a good performance and durability. In this work, accurate characterizations of performance and durability, in terms of photo- and thermo-oxidation resistance, of encapsulants based on PolyEthylene Vinyl Acetate (EVA) and PolyOlefin Elastomer (POE), containing appropriate additives, before (pre-) and after (post-) lamination process have been carried out. To simulate industrial lamination processing conditions, both EVApre-lam and POEpre-lam sheets have been subjected to prolonged thermal treatment upon high pressure. To carry out an accurate characterization, differential scanning calorimetry, rheological and mechanical analysis, FTIR and UV-visible spectroscopy analyses have been performed on pre- and post-laminated EVA and POE. The durability, in terms of photo- and thermo-oxidation resistance, of pre-laminated and post-laminated EVA and POE sheets has been evaluated upon UVB exposure and prolonged thermal treatment, and the progress of degradation has been monitored by spectroscopy analysis. All obtained results agree that the lamination process has a beneficial effect on 3D-structuration of both EVA and POE sheets, and after lamination, the POE shows enhanced rigidity and appropriate ductility. Finally, although both EVA and POE can be considered good candidates as encapsulants for bifacial PV modules, it seems that the POE sheets show a better resistance to oxidation than the EVA sheets.