Optical microstructure fabrication using structured polarized illumination

A versatile system for the fabrication of surface microstructures is demonstrated by combining the photomechanical response of supramolecular azopolymers with structured polarized illumination from a high resolution spatial light modulator. Surface relief structures with periods 900 nm - 16.5 µm and amplitudes up to 1.0 µm can be fabricated with a single 5 sec exposure at 488 nm. Sinusoidal, circular, and chirped surface profiles can be fabricated via direct programming of the spatial light modulator, with no optomechanical realignment required. Surface microstructures can be combined into macroscopic areas by mechanical translation followed by exposure. The surface structures grow immediately in response to illumination, can be visually observed in real time, and require no post-exposure processing.