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Interrogating common clarification models for unit operation systems with dynamic similitude.

Haochen Li1, John Sansalone1

  • 1Engineering School of Sustainable Infrastructure and Environment, University of Florida, Gainesville, Florida 32611, USA.

Water Research
|March 19, 2022
PubMed
Summary
This summary is machine-generated.

Common clarification models fail to predict particle separation accurately, leading to significant oversizing. A new Similarity Modified Gamma (SMG) model, based on dynamic similitude, offers robust and generalizable predictions for various systems.

Keywords:
CFDContinuously stirred tank reactorParticulate matterPlug flow reaactorSurface overflow rateWater treatment

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Area of Science:

  • Environmental Engineering
  • Fluid Dynamics
  • Water Treatment

Background:

  • Traditional models like Surface Overflow Rate (SOR), Plug Flow Reactor (PFR), and Continuously Stirred Tank Reactor (CSTR) are widely used for clarification unit operations (UO).
  • These models rely on simplified assumptions about system geometry and hydrodynamics, which often diverge from real-world conditions.
  • The applicability and generalizability of these conventional models are questionable due to the complex nature of actual UO systems.

Purpose of the Study:

  • To critically examine the predictive capability and generalizability of common UO models for various systems, including hydrodynamic separators, tanks, and clarifiers.
  • To introduce a novel, physically interpretable model based on dynamic similitude for improved prediction of particulate matter (PM) separation.
  • To assess the performance of commercial hydrodynamic separators compared to simple tank geometries.

Main Methods:

  • Evaluation of common UO models using physical model data and high-fidelity large-eddy simulations (LES) for diverse UO systems.
  • Development and testing of a Similarity Modified Gamma (SMG) model, leveraging dynamic similitude and the dimensionless settling velocity (W, or Hazen number).
  • Analysis of non-linear characteristics of PM separation and the impact of turbulence vortical structures.

Main Results:

  • Common UO models exhibit significant errors (30-50%) in predicting PM separation and can lead to oversizing clarifiers by up to 904%.
  • The proposed SMG model demonstrates robustness and generalizability for PM separation across different particle characteristics and loading conditions in geometrically similar systems.
  • Commercial hydrodynamic separators showed no performance advantage over simple plain tank geometries; complex turbulence presents design challenges.

Conclusions:

  • Existing UO models lack the robustness and generalizability required for accurate PM separation prediction, impacting design scalability and economics.
  • The SMG model, grounded in dynamic similitude, provides a more reliable and interpretable approach for UO design and analysis.
  • The SMG model can potentially reduce the cost and effort associated with physical model testing and aid numerical simulations.