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Mechanical Systems01:22

Mechanical Systems

320
Mechanical systems are analogous to to electrical networks where springs and masses play similar roles to inductors and capacitors, respectively. A viscous damper in mechanical systems functions similarly to a resistor in electrical networks, dissipating energy. The forces acting on a mass in such systems include an applied force in the direction of motion, counteracted by forces from the spring, a viscous damper, and the mass's acceleration. This interplay of forces is mathematically...
320
Torque Free Motion01:15

Torque Free Motion

579
The torque-free motion refers to the movement of a rigid body in space when no external torques are acting upon it. This type of motion can be observed in environments where there are no external forces or frictions, like in outer space. For example, a rotation of Mars in space is a torque-free motion. Mars is an axisymmetric object, meaning it has an axis of symmetry along which it rotates, designated as the z-axis. The rotating frame of reference is defined such that the center of mass of...
579
Parallel-axis Theorem01:06

Parallel-axis Theorem

7.2K
The parallel-axis theorem provides a convenient and quick method of finding the moment of inertia of an object about an axis parallel to the axis passing through its center of mass. Consider a thin rod as an example. There is a striking similarity between the process of finding the moment of inertia of a thin rod about an axis through its middle, where the center of mass lies, and about an axis through its end using the conventional method. In the conventional method, the concept of linear mass...
7.2K
Sequence Networks of Rotating Machines01:24

Sequence Networks of Rotating Machines

156
A Y-connected synchronous generator, grounded through a neutral impedance, is designed to produce balanced internal phase voltages with only positive-sequence components. The generator's sequence networks include a source voltage that is exclusively in the positive-sequence network. The sequence components of line-to-ground voltages at the generator terminals illustrate this configuration.
Zero-sequence current induces a voltage drop across the generator's neutral impedance and other...
156
Thin-Walled Hollow Shafts01:15

Thin-Walled Hollow Shafts

273
In analyzing a thin-walled hollow shaft subjected to torsional loading, a segment with width dx is isolated for examination. Despite its equilibrium state, this segment faces torsional shearing forces at its ends. These forces are quantitatively described by the product of the longitudinal shearing stress on the segment's minor surface and the area of this surface, leading to the concept of shear flow. This shear flow is consistent throughout the structure, indicating a uniform distribution...
273
Machines: Problem Solving I01:22

Machines: Problem Solving I

436
A toggle clamp is a mechanical device commonly used for holding and clamping objects in various applications, such as woodworking, metalworking, and assembly operations. Consider a toggle clamp subjected to a force of 200 N at the handle. The vertical clamping force can be calculated, provided the dimensions of the toggle clamp are known.
The toggle clamp system is a machine structure consisting of movable, pin-connected multi-force members that form a stabilized system to transmit forces. The...
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Related Experiment Video

Updated: Sep 29, 2025

Operation of the Collaborative Composite Manufacturing CCM System
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Machining with a Precision Five-Axis Machine Tools Created by Combining a Horizontal Parallel Three-Axis Motion

Yuan-Ming Cheng1

  • 1Department of Intelligent Robotics, National Pingtung University, Pingtung 90004, Taiwan.

Materials (Basel, Switzerland)
|March 25, 2022
PubMed
Summary

This study developed a reconfigurable precision five-axis machine tool (RPFMT) for complex surface machining. The RPFMT demonstrated accuracy in cutting a concave workpiece, validating its precision capabilities.

Keywords:
OPEN CNCfive-axisparallel mechanismthree-axis platform

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Area of Science:

  • Mechanical Engineering
  • Manufacturing Technology
  • Precision Engineering

Background:

  • Five-axis machine tools are crucial for high-precision machining of complex surfaces.
  • Existing systems may lack flexibility or reconfigurability for diverse applications.

Purpose of the Study:

  • To develop and verify a novel reconfigurable precision five-axis machine tool (RPFMT).
  • To integrate a horizontal parallel three-axis motion platform with a three-axis machine tool for enhanced functionality.

Main Methods:

  • Integration of a horizontal parallel three-axis motion platform and a three-axis machine tool.
  • Implementation of a DELTA OPEN computer numerical control controller and a human-machine interface for automatic online measurement.
  • Development of five-axis NC machining code for complex convex surfaces and postprocessing conversion using LabVIEW software.

Main Results:

  • Successful creation of a reconfigurable precision five-axis machine tool (RPFMT).
  • Demonstrated automatic online measurement capabilities through integrated human-machine interface and programmable controller.
  • Verified the accuracy of the RPFMT by machining a concave workpiece with rough and finishing operations.

Conclusions:

  • The developed RPFMT is a viable solution for high-precision machining of complex surfaces.
  • The integration of components and control systems enables accurate and automated machining processes.
  • The study confirms the effectiveness and accuracy of the reconfigurable precision five-axis machine tool.