Numerical Simulation of Damage Evolution and Electrode Deformation of X100 Pipeline Steel during Crevice Corrosion

In this paper, the spatial and temporal damage evolution was described during crevice corrosion through developing a two-dimensional (2-D) model. COMSOL code was used to simulate the crevice corrosion regulated by the I∙R voltage of nickel (Ni) metal in sulfuric acidic. The electrode deformation, potential and current curves, and other typical characteristics were predicted during crevice corrosion, where results were consistent with published experimental results. Then, based on the Ni model, the damage evolution of X100 crevice corrosion in CO₂ solution was simulated, assuming uniform distribution of solution inside and outside the crevice. The results showed that over time, the surface damage of Ni electrode increased under a constant applied potential. As the gap increased, the critical point of corrosion (CPC) inside the crevice moved into a deeper location, and the corrosion damage area (CDA) gradually expanded, but the threshold value of corrosion damage remained almost unchanged. The CDA inside the crevice extended toward the opening and the tip of crevice. Since the potential drop in this region increases with increasing current, the passivation potential point moved towards the opening. As the gap increased and the electrolyte resistance decreased, the critical potential for reaching the maximum corrosion rate moved into a deeper location. It is significant for predicting the initial damage location and the occurrence time of surface damage of crevice corrosion through the 2-D model that is not available through the one-dimensional simplified model.