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Updated: Sep 26, 2025

Emergency Undocking in Robotic Surgery: A Simulation Curriculum
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Implications of equipment failure occurring during surgery.

C A Efthymiou1, A R Cale2

  • 1University Hospitals of Leicester NHS Trust, UK.

Annals of the Royal College of Surgeons of England
|April 21, 2022
PubMed
Summary

Equipment failure is common during cardiac surgery, with 92% of operations experiencing issues, primarily with surgical instruments. This high incidence necessitates routine inspections to ensure patient safety and prevent costly cancellations.

Keywords:
Cardiac equipment malfunctionInstrument accountabilityInstrument maintenanceQuality controlRisk management

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Area of Science:

  • Cardiovascular Surgery
  • Surgical Technology
  • Patient Safety

Background:

  • Formal studies on intraoperative equipment failure frequency are scarce.
  • Surgical instruments and equipment degrade over time, impacting performance.
  • No established requirements exist for routine instrument inspection or maintenance.

Purpose of the Study:

  • To investigate the frequency of intraoperative equipment malfunction during cardiac surgical procedures.
  • To identify common types of equipment failures in cardiac surgery.
  • To assess the impact of equipment failure on surgical case progression.

Main Methods:

  • Cardiac surgeons reported equipment malfunctions during a 12-month period.
  • Equipment was categorized into theatre infrastructure, large medical equipment, and surgical instruments.
  • Data collection focused on the incidence and nature of intraoperative failures.

Main Results:

  • A significant 92% of cardiac surgeries encountered equipment issues.
  • The most frequent malfunctions involved fine surgical instruments, such as worn needle holders and blunt scissors.
  • Failures in theatre infrastructure and large equipment led to four case cancellations, with some instrument failures posing catastrophic risks.

Conclusions:

  • The incidence of equipment failure in cardiac surgery is unacceptably high.
  • Equipment malfunction can lead to case cancellations and financial losses.
  • Annual compulsory inspections for surgical instruments are recommended to improve safety and quality.