Hydrophobic, breathable cellulose nonwoven fabrics for disposable hygiene applications

Cellulose-based fabrics with suitably high hydrophobicity and good air-permeability are highly promising for disposable hygiene applications. Herein, a facile, one-step method is reported, which effectively converts the completely hydrophilic cellulose nonwoven substrate into highly hydrophobic fabrics (water contact angle of 130-135°) with preservation of a good air-permeability (variation ± 6% after modification compared to the original 1337 mm·s^-1). Mono-isocyanates with bulky, hydrophobic moieties were adopted and 3-isocyanatopropyltrimethoxysilane (ISPTMOS) was found to be the most efficient one compared to tert-butyl isocyanate (TBIS) and m-toluene isocyanate (MTIS). The influence of the type and concentration of modifiers on the structure and key properties (hydrophobicity, air-permeability, breaking strength, flexibility) of the fabrics was systematically investigated. This approach has a great potential for industrial scale-up at the stage of post-finishing of nonwoven fabrics, which can be applied in medical, hygiene and personal care areas.