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Updated: Sep 26, 2025

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Three-Dimensional Printing of a Complex Aortic Anomaly
Published on: November 1, 2018
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Initial Experience with Fenestrated Physician-Modified Stent Grafts Using 3D Aortic Templates
Paweł Rynio1, Tomasz Jedrzejczak2, Anita Rybicka3
1Department of Vascular Surgery, Pomeranian Medical University in Szczecin, 70-111 Szczecin, Poland.
Journal of Clinical Medicine
|April 23, 2022
Summary
Physician-modified endografts (PMEG) using 3D aortic templates show promise but require experienced centers. Initial use in a new center yielded higher mortality and endoleak rates than previously reported complex aortic repairs.
Area of Science:
- Vascular Surgery
- Medical Device Technology
- 3D Printing Applications
Background:
- Complex aortic aneurysm repair presents significant challenges.
- Physician-modified endografts (PMEG) offer a tailored approach.
- 3D aortic templates can aid in complex endovascular procedures.
Purpose of the Study:
- To evaluate the surgical outcomes of PMEG using 3D aortic templates in a center with no prior complex endovascular aortic repair experience.
- To assess the feasibility and safety of integrating 3D printing technology into PMEG modification.
- To analyze complication rates and patency in patients undergoing PMEG for challenging aortic pathologies.
Main Methods:
- Forty-three patients with juxtarenal/suprarenal aneurysms, type IV thoracoabdominal aneurysms, or type IA endoleak underwent PMEG implantation.
- Patient-specific 3D aortic templates were created from CT angiography scans for stent graft modification.
- A total of 162 fenestrations were reinforced, with a mean modification time of 86 minutes.
Main Results:
- The 30-day mortality rate was 12%, and the overall endoleak rate was 28% (12% type I/III, 16% type II).
- Follow-up patency rates were high: 95% for SMA, 93% for right renal, 95% for left renal, and 89% for celiac.
- Despite successful integration of 3D printing, surgical metrics were worse than reported for experienced centers.
Conclusions:
- 3D printing technology can be integrated into PMEG modification practices.
- Centers initiating complex endovascular aortic repairs with PMEG and 3D templates may experience suboptimal surgical outcomes.
- Further experience and specialized training are crucial for optimizing PMEG outcomes in complex aortic cases.

