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Data Twin-Driven Cyber-Physical Factory for Smart Manufacturing.

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  • 1Master Program of Digital Innovation, Tunghai University, Taichung 40704, Taiwan.

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Summary

Industry 4.0 is essential for aerospace composite manufacturing. This study introduces Data Twin and the Data Twin Service (DTS) to simplify virtual models, enabling digital manufacturing through a Cyber-Physical Factory (CPF) simulation environment.

Keywords:
Digital TwinIndustry 4.0cyber-physical factorycyber-physical systemsdata twindigital manufacturingmachine learning

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Area of Science:

  • Aerospace Engineering
  • Manufacturing Technology
  • Computer Science

Background:

  • Aerospace and defense manufacturing relies on complex, technology-intensive processes.
  • Industry 4.0 adoption, including Digital Twin and Cyber-Physical Systems, is crucial for digital manufacturing.
  • High-fidelity virtual models for aircraft composite manufacturing are difficult to create, posing challenges for digital manufacturing development.

Purpose of the Study:

  • To propose a novel approach for simplifying high-fidelity virtual models in Digital Twin for aircraft composite manufacturing.
  • To introduce the Data Twin concept and Data Twin Service (DTS) for data simulation.
  • To develop a Cyber-Physical Factory (CPF) microservice architecture for simulating shop floor environments.

Main Methods:

  • Utilizing machine learning approaches to simplify high-fidelity virtual models.
  • Developing the Data Twin concept and Data Twin Service (DTS) for simulation.
  • Designing a microservice software architecture, Cyber-Physical Factory (CPF), with Physical and Cyber War Rooms for data integration and simulation.

Main Results:

  • Demonstrated a data simulation perspective to overcome challenges in creating high-fidelity virtual models.
  • Introduced the Data Twin concept and DTS as a deployable service for simulation.
  • Established the Cyber-Physical Factory (CPF) architecture for shop floor simulation and collaboration.

Conclusions:

  • The Data Twin concept and DTS offer a viable solution for simplifying virtual models in digital manufacturing.
  • The CPF architecture provides a robust platform for simulating aerospace manufacturing environments and fostering collaboration.
  • This approach facilitates the integration of Industry 4.0 technologies in the aerospace and defense sector.