Synthesis of PEDOT:PSS Solution-Processed Electronic Textiles for Enhanced Joule Heating

Textile-based flexible and wearable electronic devices provide an excellent solution to thermal management systems, thermal therapy, and deicing applications through the Joule heating approach. However, challenges persist in designing such cost-effective electronic devices for efficient heating performance. Herein, this study adopted a facile solution-processed strategy, "dip-coating", to develop a high-performance Joule heating device by unformly coating the intrinsically conducting polymer (CP) poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT:PSS) onto the surface of cotton textiles. The structural and morphological attributes of the cotton/CP mixture were evaluated using various characterization techniques. The electrothermal characteristics of the cotton/CP sample included rapid thermal response, uniform surface temperature distribution up to 94 °C, excellent stability, and endurance in heating performance under various mechanical deformations. The real-time illustration of the fabric heater affixed on a human finger has demonstrated its outstanding potential for thermal therapy applications. The fabricated heater may further expand it purposes toward deicing, defogging, and defrosting applications.