Preparation and properties of a novel covalently bonded energetic boron powder and its composite

Promoting the ignition of boron powders in propellants, explosives and pyrotechnics has been a promising research direction. In this paper, a new strategy for covalently bonded energetic boron powders was designed. Specifically, 2,4-toluene diisocyanate (TDI) and 3-amino-1,2,4-triazole (ATZ) were used as grafting molecules, and then acidification, carbamation and ureylene addition were performed serially on the surface of the boron particles. The reaction conditions were optimized using infrared (IR) spectroscopy and X-ray photoelectron spectroscopy (XPS). At lower temperatures, the addition of carbamation or ureylene can improve the yield and stability of isocyanate and urea groups. The chemical composition, microstructure and surface properties of the boron powders were analyzed with nuclear magnetic resonance (NMR) spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and contact angle (CA) analysis, respectively. The covalent bonding type was confirmed by the typical peaks at 155.7 and 157.5 ppm in the ¹³C NMR spectra of the intermediate isocyanate-grafting boron powders (TB) and target product triazole-grafting boron powders (TTB). The static water contact angles on the surfaces of TB and TTB were 148.3° and 37.0°, respectively. Influences of surface modification of boron powders on the rheological properties of boron/hydroxyl-terminated polybutadiene (HTPB) composites were investigated. Moreover, the prepared samples were characterized by thermogravimetry (TG) and differential scanning calorimetry (DSC) to investigate the thermal stability and reaction activity, and the results showed that this grafting strategy could significantly reduce the critical reaction temperature of B/KNO₃. Consequently, it is anticipated that the modified boron powders can potentially be used in propellants, explosives and pyrotechnics with high impulses.