Recycling Heterogenous Catalysts for Multi-Batch Conjugated Polymer Synthesis via Direct Arylation Polymerization

Despite the inherent sustainability direct arylation polymerization (DArP) offers through a C-H activation pathway, the use of expensive homogeneous Pd catalysts remains problematic for large-scale conjugated polymer (CP) synthesis. Herein, the first report on the recycling of heterogeneous catalysts for CP synthesis using DArP is presented. We found SiliaCat Pd-DPP to be a highly efficient and recyclable catalyst for multi-batch CP synthesis providing CPs with molecular weights (M_n) up to 82 kg/mol even after being recycled three times. Batch-to-batch variations were further optimized to afford up to five batches of polymers with a M_n of 25 ± 2.5 kg/mol without structural disparity. Significantly, this work discloses among the most sustainable CP synthesis protocols to date and presents the critical concept of catalyst-recycling to the important field of organic semiconducting polymers, which potentially enables access to truly low-cost flow chemistry for industrial-scale CP synthesis.