Design of a Real-Time Corrosion Detection and Quantification Protocol for Automobiles

Corrosion can compromise the integrity of the vehicle. Instead, "rust proofing" a vehicle can prolong its usable life span, reducing material waste overall and permitting greater salvageability at the end of the vehicle's life. For rust proofing, a definitive and consistent approach for detecting corrosion could be beneficial. Instead, most vehicle corrosion detection and assessment is performed visually and in an ad hoc manner without following any particular guidelines. The visual examination of corrosion depends highly on the method of analyzing and interpreting the corrosion, as well as operator's experience in assessing and applying rust proofing. As a result, any visual assessment strategy needs standardization to minimize human error. An automated method is proposed to identify and analyze surface rust and appraise its severity for vehicles. The method demonstrated is 96% effective, low-cost, and has low computational complexity. Subsequently, the method has the potential to be conveyed to different advanced devices, such as smartphones, to measure corrosion, decreasing errors and improving measurement accuracy. Low implementation cost, and high reliability of the method contributes to its ease of use in the field, and hence, advances its accessibility to automotive professionals to identify and monitor corrosion levels, without the interference of human errors.