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Nanofibers from Scalable Gas Jet Process.

Rafael E Benavides1, Sadhan C Jana2, Darrell H Reneker2

  • 1Departments of Polymer Engineering and ‡Polymer Science, The University of Akron, Akron, Ohio 44325-0301, United States.

ACS Macro Letters
|May 24, 2022
PubMed
Summary

A novel gas jet method efficiently produces polymer fibers from 20nm to several micrometers. This technique controls fiber morphology and arrangement, offering a simple way to create advanced polymer materials.

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Area of Science:

  • Materials Science and Engineering
  • Polymer Chemistry
  • Nanotechnology

Background:

  • The production of polymer fibers with controlled diameters and morphologies is crucial for various advanced applications.
  • Existing methods for polymer fiber fabrication can be complex and may not offer precise control over fiber characteristics.

Purpose of the Study:

  • To report a new, simple, and effective method for producing polymer fibers using a high-velocity expanding gas jet.
  • To investigate the influence of process parameters on fiber diameter, surface morphology, and arrangement.

Main Methods:

  • Utilizing a high-velocity expanding gas jet to transform polymer solutions into fibers.
  • Contacting the polymer solution with the gas jet at different configurations: flat surface, needle tip, and pendant drop.
  • Analyzing the relationship between capillary number, polymer concentration, and resulting fiber diameter.

Main Results:

  • Successfully produced polymer fibers with diameters ranging from tens of nanometers to a few micrometers.
  • Achieved control over fiber surface morphology (smooth or wrinkled) and arrangement (core-shell, side-by-side).
  • Observed fiber conglutination levels dependent on the collection distance from the nozzle.

Conclusions:

  • The reported gas jet method provides a versatile and straightforward approach for fabricating polymer fibers with tunable properties.
  • This technique holds potential for the scalable production of advanced polymer fibers for diverse technological applications.