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Structural Design and Manufacturing of a Cruiser Class Solar Vehicle
Published on: January 30, 2019
Concurrent Topology Optimization for Maximizing the Modal Loss Factor of Plates with Constrained Layer Damping
Zhanpeng Fang1, Lei Yao1, Junjian Hou1
1Henan Engineering Research Center of New Energy Vehicle Lightweight Design and Manufacturing, Zhengzhou University of Light Industry, Zhengzhou 450002, China.
Abstract:
Damping performance of the plates with constrained layer damping (CLD) treatment mainly depends on the layout of CLD material and the material physical properties of the viscoelastic damping layer. This paper develops a concurrent topology optimization methodology for maximizing the modal loss factor (MLF) of plates with CLD treatment. At the macro scale, the damping layer is composed of 3D periodic unit cells (PUC) of cellular viscoelastic damping materials. At the micro scale, due to the deformation of viscoelastic damping material affected by the base and constrained layers, the representative volume element (RVE) considering a rigid skin effect is used to improve the accuracy of the effective constitutive matrix of the viscoelastic damping material. Maximizing the MLFs of CLD plates is employed as the design objectives in optimization procedure. The sensitivities with respect to macrodesign variables are formulated using the adjoint vector method while considering the contribution of eigenvectors, while the influence of macroeigenvectors is ignored to improve the computational efficiency in the mesosensitivity analysis. The macro and meso scales design variables are simultaneously updated using the Method of Moving Asymptotes (MMA) to find concurrently optimal configurations of constrained and viscoelastic damping layers at the macro scale and viscoelastic damping materials at the micro scale. Two rectangular plates with different boundary conditions are presented to validate the optimization procedure and demonstrate the effectiveness of the proposed concurrent topology optimization approach. The effects of optimization objectives and volume fractions on the design results are investigated. The results indicate that the optimized layouts of the macrostructure are dependent on the objective mode and the volume fraction on the meso scale. The optimized designs on the meso scale are mainly related to the objective mode. By varying the volume fraction on the macro scale, the optimized designs on the meso scale are different only in their detailed size, which is reflected in the values of the equivalent constitutive matrices.
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