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A Practical Approach for Uncertainty Management in Rubber Manufacturing Processes Using Physics-Informed Real-Time

Ismael Viejo1, Salvador Izquierdo1, Ignacio Conde1

  • 1Instituto Tecnológico de Aragón (ITAINNOVA), Calle María de Luna 7, 50018 Zaragoza, Spain.

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Summary

This study introduces a new nonintrusive method for managing uncertainty in industrial manufacturing. It uses physics-informed models to accurately predict output uncertainties, improving process management.

Keywords:
finite element analysismaterial characterizationprocess modelingrubber industryuncertainty

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Area of Science:

  • Industrial Engineering
  • Manufacturing Systems
  • Uncertainty Quantification

Background:

  • Effective industrial manufacturing management requires accurate process modeling.
  • Incorporating uncertainty propagation is crucial for realistic manufacturing simulations.
  • Existing methods may lack efficiency in handling complex uncertainties.

Purpose of the Study:

  • To propose a novel nonintrusive methodology for uncertainty management in manufacturing.
  • To develop a real-time, physics-informed model for a posteriori uncertainty computation.
  • To enable unified uncertainty management across material transformation processes.

Main Methods:

  • Utilized tensor factorization as a Model Order Reduction technique.
  • Built a deterministic, physics-informed model incorporating material properties, process operations, and uncertainties.
  • Applied the method to an automotive door seal co-extrusion process.

Main Results:

  • Successfully computed output uncertainties post-hoc using the developed model.
  • Identified key sensitivities within the manufacturing process.
  • Demonstrated the model's applicability to a complex co-extrusion scenario.

Conclusions:

  • The proposed nonintrusive method effectively manages uncertainty in industrial manufacturing.
  • Physics-informed models with tensor factorization offer a robust approach to uncertainty quantification.
  • This methodology enhances the reliability and predictability of manufacturing processes.