Enzyme hydrolysis of polyester knitted fabric: A method to control the microfiber shedding from synthetic textile

Synthetic textile materials are noted as one of the major contributors to microfiber release from household laundry. The higher usage of synthetic textiles was noted as one of the major reasons for the leaching of microfibers into the aquatic system. Though few laundry aids are available to control the release of microfiber from laundry, no successful methods were developed to control it in the fabric itself. Hence, this research aimed to analyze the effectiveness of surface modification of polyester fabric using lipase enzyme and its impact on microfiber shedding. Taguchi's L9 orthogonal array was adopted to optimize the enzyme treatment process parameters to reduce microfiber shedding. The results showed that enzyme concentration was the major influencing factor with a contribution of 35.56%, followed by treatment pH (35.247%), treatment time (17.46%), and treatment temperature (11.74%). The optimization with S/N ratio showed minimum microfiber shedding at an enzyme concentration of 0.5 gram per liter (gpl), treatment temperature of 55°C, 6.5 pH, and a treatment time of 45 minutes. Knitted polyester fabric treated with the optimized enzyme treatment condition showed a significant reduction (p<0.05) in microfiber shedding (count-79.11% and mass-85.68%). The surface changes and the interaction of the enzyme on the fabric were confirmed by hydrolytic activity and FTIR analysis. The optimized treatment on different knit structures and fabric with different grams per square meter (GSM) indicated the versatility of the treatment irrespective of fabric parameters. The repeated laundry process (20 washing cycles) showed that the enzyme-treated samples had a significant level (p<0.05) of reduction in shedding than the control sample. The difference in shedding after 20 washes supports the efficiency and longevity of the enzyme treatment process in reducing microfiber shedding.