Development of 3D ZnO-CNT Support Structures Impregnated with Inorganic Salts

Carbon-based materials are promising candidates for enhancing thermal properties of phase change materials (PCMs) without lowering its energy storage capacity. Nowadays, researchers are trying to find a proper porous structure as PCMs support for thermal energy storage applications. In this context, the main novelty of this paper consists in using a ZnO-CNT-based nanocomposite powder, prepared by an own hydrothermal method at high pressure, to obtain porous 3D printed support structures with embedding capacity of PCMs. The morphology of 3D structures, before and after impregnation with three PCMs inorganic salts (NaNO₃, KNO₃ and NaNO₃:KNO₃ mixture (1:1 vol% saturated solution) was investigated by scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM-EDX). For structure impregnated with nitrates mixture, SEM cross-section morphology suggest that the inorganic salts impregnation started into micropores, continuing with the covering of the 3D structure surface and epitaxial growing of micro/nanostructured crystals, which led to reducing the distance between the structural strands. The variation of melting/crystallization points and associated enthalpies of impregnated PCMs and their stability during five repeated thermal cycles were studied by differential scanning calorimetry (DSC) and simultaneous DSC-thermogravimetry (DSC-TGA). From the second heating-cooling cycle, the 3D structures impregnated with NaNO₃ and NaNO₃-KNO₃ mixture are thermally stable.